otbr: make the probes watch Thread, not just the process #141

Merged
k.renner merged 1 commits from fix/otbr-protocol-aware-probes into master 2026-07-09 18:57:04 +00:00
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Author SHA1 Message Date
k.rennerandClaude Opus 4.8 e174e1d227 otbr: make the probes watch Thread, not just the process
The only probe on this container was `pgrep -x otbr-agent`. It caught the
upstream entrypoint's habit of keeping PID 1 alive via `tail -f` after the
agent dies. It could not catch what actually happened on 2026-06-27:
otbr-agent ran for twelve days with `ot-ctl state` = disabled and the
border router stopped, while the pod reported Running 1/1 the whole time.
A live process is not a live Thread mesh.

Add a startupProbe and a readinessProbe, and teach liveness the one
protocol state a restart repairs.

  startupProbe   ot-ctl's control socket answers. 10s x 60 = 10 minutes,
                 covering the apt install, the socat TCP<->PTY bridge to
                 the SLZB radio, and the spinel handshake. While it runs
                 the other probes are suspended, so the entrypoint gets to
                 finish activating Thread before liveness may act.

  readinessProbe state is leader|router|child|detached. `detached` counts
                 as ready: the stack is up and attaching, REST still
                 serves, and treating normal mesh churn as NotReady would
                 flap HA's OTBR integration for nothing. `disabled` does
                 not count -- it is the twelve-day failure and the one
                 state that never resolves on its own.

  livenessProbe  pgrep, plus: restart when state is `disabled` AND a
                 dataset is persisted. That combination means activation
                 never ran, and since #139 a restart re-runs a path that
                 polls for the dataset and starts Thread. Self-healing.

The dataset guard on liveness is load-bearing. On a clean install there is
no dataset and `disabled` is correct until otbr-dataset-bootstrap seeds one
over `kubectl exec`. Restarting there would fight the Job, which has
already been seen to die with BackoffLimitExceeded against a
CrashLoopBackOff. Likewise, if ot-ctl does not answer, the state check
falls through and liveness rests on pgrep alone -- a wedged control socket
must not trigger a restart storm.

All three probes strip CR. ot-ctl speaks a serial-console protocol and
terminates lines with CRLF, so `ot-ctl state` yields `leader\r`, which
matches no shell glob (#140). curl and wget are absent from this image, so
the probes go through ot-ctl rather than REST.

Removing endpoints affects only HA's OTBR REST integration on :8081.
matter-server does not consume this Service -- it learns the OMR prefix by
RA on its own macvlan interface.

Verified. The three scripts were run against the live pod (state=leader):
startup/readiness/liveness all exit 0. The states that cannot be produced
on a healthy border router were driven with stubbed ot-ctl/pgrep:

  state       dataset  agent  | startup readiness liveness
  leader      yes      alive  |    0        0         0
  router      yes      alive  |    0        0         0
  detached    yes      alive  |    0        0         0
  disabled    yes      alive  |    0        1         1   <- the bug
  disabled    no       alive  |    0        1         0   <- clean install
  <wedged>    yes      alive  |    1        1         0
  leader      yes      dead   |    0        0         1

`sh -n` clean on both probe scripts as rendered by kustomize; kustomize
builds. Entrypoint untouched.

Caveat: an operator running `ot-ctl thread stop` by hand on a provisioned
node gets the container restarted ~3 minutes later. Deliberate --
`disabled` with a dataset is a fault on this deployment.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-07-09 20:23:26 +02:00